eCAST & eWaste

Robust 3-tier technology, user-friendly, multi- units’ solution for Forging Industry.
Integration of all functions on a single database & workflow automation with operational controls.
Production plan in line with customer order - BOM, Job card & operation sequencing.
Production – Machine-wise, operation-wise production. Process/item wise WIP & rejection,
Forging details – M/c wise Forging plan, RM required, consumption, production performance,
Quality – Inward, In process & final inspection, Rejection analysis, Customer complaints, rejection & preventive actions
On-line reports - Enquiry & Order status, MRP, m/c wise production, RM consumption, inventory, sales reports, OEE, Forging yield, m/c wise power consumption, etc.
Die & Tooling details – stock, issue, Tool change, details history card.
Sub contract - Job order, job work DC, Subcontractor stock, reconciliation, WIP
Machine maintenance – Preventive maintenance, utilization & break down analysis, preventive maintenance.
Traceability – GRN wise traceability from RM receipt, production, till invoice.
Cloud Based- It can be deployed on cloud or on-premises server.
Customizable -It has inbuilt best Business Practices, and can be customized to requirement.

Marketing

Enquiry – Quotation – order acceptance – Delivery schedule & performance

Engineering

Part/product master – Product spec master – Drawing register

Planning

Forging Plan- RM plan – Work order – Job card – Sub contract – Dispatch advises

Production

Forging – Annealing- Inspection/Tests- machining. Forging performance/yield,

Maintenance

M/c Maintenance – Break Down analysis – Machine Utilisation, History card, OEE

Die/Tooling

Die/tool master – Stock details – Die issue & return track – change reason – History detail

Purchase

Indent – Approval – PO/JO – Sub contract – Vendor assessment / Schedule / Rating

Stores

Receipts – Issues -Subcontract stock – Stock on FIFO – inventory analysis reports

Quality

Process inspection, rejection, Rejection analysis – Instruments Calibration

Sales

Dispatch advise – Packing list- Invoice – Invoice & Sales reports

Accounts

All transactions – TB, P/L up to balance sheet – Payable receivable aging analysis

HRIS

Employee details – Attendance & Salary admin – Training – Statutory records

eCast